Our company has our own facilities capable of completing products made of ‘hard-to-machine/form’ materials such as titanium, cobalt and nickel alloys through our ‘in-house all processes’. Our skilled personnel make full use of our facilities and machines to maintain aviation quality.
MAIN EQUIPMENT
Press
Hot Forming
Servo Press
Forming
Expander
NC Spinning Machine
Machining
5-Axis YAG Laser Machine
5-D CO2 Laser Machine
3-Axis Machining Center
Vertical Lathe
Cutting
Laser-Turret Punch Combined Machine
Wire Electric Discharge Machine
Fiber Laser Cutting Machine
Wire Electric Discharge Machine
Welding
TIG Welding
Automatic TIG Welding Machine
Inspection
2-D Measuring Machine
3-D Measuring Machine
Microscope
Fluorescent Penetrant Inspection Equipment (FPI)
Magnetic Particle Inspection Machine (MPI)
Radiographic Inspection Machine (RT)
LIST OF EQUIPMENT
Akigawa Plant
| Type | Equipment | QTY | Size / Capability |
|---|---|---|---|
| Cutting | Shearing Machine | 2 | t4 x b2500 mm |
| Corner-Shearing Machine | 1 | 20 ton | |
| Laser-Turret Punch Combined Machine | 1 | 20 ton + 2.5 kW | |
| Wire Electric Discharge Machine | 2 | 300 x 250 x 200 | |
| 5-Axis CO2 Laser Machine | 1 | 2 kW | |
| 5-Axis YAG Laser Machine | 1 | 300 W | |
| Sheet Metal Press Forming | Crank Press | 4 | 35~110 ton |
| Link Press | 1 | 200 ton | |
| Hydraulic Press | 4 | 30~300 ton | |
| Servo Press | 2 | 110~150 ton | |
| Horn Press | 2 | 60 ton | |
| Hot Forming Press | 4 | 200 ton | |
| Electric Resistance Heating Machine | 1 | ||
| Press Brake | 2 | 35 ton | |
| Forming | Expander | 1 | φ600 mm |
| Spinning Machine | 3 | φ1000~1200 mm | |
| NC Spinning Machine | 1 | φ1000 mm | |
| Machining | 3-Axis Machining Center | 2 | 600 x 500 x 500 |
| Vertical Lathe | 1 | φ1200 x h600 mm | |
| General Lathe | 1 | ||
| Vertical Milling Machine | 2 | ||
| Surface Grinding Machine | 1 | ||
| Welding | TIG Welding Equipment | 13 | 300 A |
| Plasma Welding Equipment | 1 | ||
| YAG Welding Equipment | 2 | ||
| Automatic TIG Welding Machine | 1 | ||
| Finishing | Dry Blast Machine | 1 | φ500 x h500 mm |
| Wet Blast Machine | 1 | φ800 x h500 mm | |
| Cleaning | Nitric Hydrochloric Acid Cleaning Unit | 1 unit | 750 x 650 x 500 |
| Alkali Cleaning Unit | 1 unit | 1000 x 1000 x 600 | |
| High Pressure Cleaning Unit | 1 unit | ||
| Vapor Degreasing Unit | 1 unit | 1000 x 1000 x 600 | |
| Designing | 2-D CAD | 3 | MCADAM |
| 3-D CAD | 3 | NX | |
| Inspection | Metallurgical Microscope | 1 | |
| Microscope | 1 | ||
| Projection Device | 1 | ||
| 2-D Measuring Machine | 1 | 300 x 200 | |
| 3-D Measuring Machine | 1 | 500 x 700 x 400 | |
| Surface Roughness Measuring Machine | 1 | ||
| Ultrasonic Thickness Meter | 1 | ||
| Fluorescent Penetrant Inspection Equipment | 1 unit | Type 1 Method A.C.D 1000 x 1000 x 600 mm | |
| Magnetic Particle Inspection Equipment | 1 | DC3500AMP, AC1200AMP φ500, L500mm 3PFW | |
| Radiographic Inspection Equipment | 1 | Tube Voltage 200kV, 100kV Max t:Ni 0.25″ |
Niigata Plant
| Type | Equipment | QTY | Size / Capability |
|---|---|---|---|
| Cutting | Shearing Machine | 3 | 200 mm |
| Wire Electric Discharge Machine | 1 | 600 x 400 x 300 | |
| Fiber Laser Machine | 1 | ||
| Cutting | Crank Press | 9 | 25~150 ton |
| Hydraulic Press | 4 | 30~220 ton | |
| Servo Press | 2 | 110, 150 ton | |
| Horn Press | 1 | 30 ton | |
| Press Brake | 1 | 25 ton | |
| Electric Resistance Heating Machine | 1 | ||
| Forming | Expander | 2 | φ600~1000 mm |
| Machining | 3-Axis Machining Center | 1 | 900 x 550 x 450 |
| NC Lathe | 2 | Up to φ600 mm | |
| Vertical Milling Machine | 1 | ||
| Surface Grinding Machine | 1 | ||
| General Lathe | 2 | ||
| Radial Drilling Machine | 1 | ||
| Welding | TIG Welder | 7 | 150, 300 A |
| Spot Welder | 2 | ||
| Finishing | Dry Blast Machine | 2 | |
| Heat Treatment | Vacuum Heat Treating Furnace | 3 | 1100 x 1100 x 1500 |
| Cleaning | Ultrasonic Cleaning Machine | 1 | |
| Vapor Degreasing Unit | 1 unit | ||
| Centrifugal Barrel | 2 | ||
| Vibration Barrel | 1 | ||
| Swinging Barrel | 1 | ||
| Designing | 2-D CAD | 1 | MCADAM |
| 3-D CAD | 1 | NX | |
| 3-D CAM | 1 | NX | |
| Inspection | Vision Measuring System | 1 | 100 x 200 |
| Projection Device | 1 | ||
| 2-D Measuring Machine | 1 | 300 x 200 | |
| 3-D Measuring Machine | 1 | 1200 x 1800 x 1000 | |
| Hardness Test Machine | 3 | HR, HV | |
| Ultrasonic Thickness Measuring Machine | 1 | ||
| Line | Rolling Dedicated Line | 1 unit | |
| Titanium Welding Dedicated Line | 1 unit |